2013 JOHNFORD DMC-2100HN 24,000 RPM High Speed Bridge Mill, Double Column, Gantry Mill Mold & Die
Gantry Machining Centers (incld. Bridge & Double Column)| $159,500.00 USD |
** Priced to Sell **
DMC-2100HN
Double Column Machining Center by Johnford
Description
The Hi-Net DMC-2100HN is a high-performance double column machining center designed for high speed machining of complex 3-D shapes. The Hi-Net concept was developed to meet the needs of high speed, net shape machining in mold, die, and aerospace machining. Simply put, the machine is built to machine shapes in a variety of materials at high feedrates and with a high degree of accuracy.
To accomplish this task, it takes a very well-built machine. We start with a cast iron machine frame that weighs in at 52,000 lbs. The machine design features a moving table and fixed column for maximum rigidity. A rugged 90-degree bridge with offset Y axis ways and a wide saddle keeps the spindle center line extremely close to the bridge for rigidity. The columns and bridge are a one piece casting for the best rigidity. The massive Z axis head and Y axis saddle feature square box ways coated with Turcite and have been designed with diagonally arranged ribs that will help reduce the amount of distortion that is caused by years of continued service. The X axis table traverse is accomplished via heavy duty Schneerberger roller linear ways for accurate positioning of heavy work pieces. Accurate positioning is carried out by large diameter, pre-tensioned ballscrews and powerful servo motors. The servo motors are directly coupled to the ballscrews via rigid couplings.
Weiss integral spindles, made in Germany, are standard equipment. For heavy cutting and fine finishing together, the 110mm diameter shaft 15,000 RPM HSK-100A spindle with 56HP and 300 ft/lbs. of torque is an excellent choice. For medium roughing and even finer finishing, a 70mm diameter shaft 24,000 RPM HSK-63A spindle with 31HP and 53 ft/lbs. of torque is the answer. Both spindle features ceramic bearings with Vogel air/oil mist lubrication for best life. A Weiss 18,000 RPM grease packed spindle is also available
An impressive list of standard features includes a heavy duty 40 tool ATC (HSK-100A) or 24 tool (HSK- 63A) that is mounted to the machine column for easy maintenance, a chip removal system consisting of 2 screw type conveyors on each side of table that discharge into a caterpillar type conveyor at the end of the machine, a high volume coolant system, and a full machine enclosure (including the top) to contain chips and coolant. The Fanuc 31iMB with powerful alpha I series servo motors and loaded with high speed machining options is standard for high speed, high accuracy machining.
| X | 80.7" |
| Y | 51" |
| Z | 31.5" |
| Power | 31 hp |
| RPM | 24,000 RPM |
| # ATC | 40 |
| Taper | HSK-63 |
| Table-L | 51.2" |
| Table-W | 33.5" |
| Control | CNC (Heidenhain iTNC-530) |
| Dimensions | 255" x 130" x 150" |
| Weight | 36,000 LBS |
MACHINE SPECIFICATIONS
Travels
Longitudinal Travel (X) Axis 80.7"
Cross Travel (Y) Axis 51”
Vertical Travel (Z) Axis 31.5"
Table to Spindle 5.9" min/37.4" max
Distance Between Columns 51.2"
Table
Table Working Surface 86.6" x 43.3"
Maximum Workload on Table 13,200 LBS.
Table Surface Ground / T-slotted
No. of T-slots x Width 7 x 22mm
Weiss Spindle (Medium Rough and High-Speed Finishing
Spindle Motor 31 HP high torque
Spindle Torque 53 ft/lbs. @ 3000 RPM
Spindle Taper HSK-63A
Spindle Shaft Diameter 70mm
Spindle Drive System Integral Motor
Spindle Speed 0-24000 RPM
Automatic Tool Changer (HSK-63A arm type)
Number of Tools 24 tools
Tool Selection Bi-directional-random
Tool Change Time 2.5 sec tool to tool
Maximum Tool Diameter 3" with adjacent tools
Maximum Tool Weight 22 LBS
Tool Type HSK-63A
Maximum Tool Length 12.6"
Ballscrews and Axis Motors
X-Y-Z Ballscrew Diameter 2.5” XY, 2” Z x 10 pitch
Ballscrew Type Class 3 double nut pre-loaded
Ballscrew Mounting Type Pre-tensioned
X-Y-Z Servo Motor HP 9.0 - 9.0 - 9.0HP
Servo Motor Mounting Direct coupled XYZ
Feeds
Rapid Traverse Rate X,Y,Z 590, 590, 472 IPM
Cutting Feed Rate 0.01 - 394 IPM
Positioning Accuracy +/- .0003" full stroke
Repeatability +/- .0002"
General
Coolant Tank Capacity 120 gallons
Machine Weight (base machine only) 36,000 LBS
Floor Space 255" X 130" x 150"
Machine Power Source 208/220 Volts, 3 Phase 200 Amps**
Weiss Integral Spindle, 24,000 RPM, 24 Tool ATC, HSK-63, Heidenhain Scales on X, Y, Z-Axis, Air/Oil Mist for Spindle Lubrication/Cooling, Heidenhain i530-TNC Control
Standard Machine Accessories
Flood Coolant System with programmable air blast
Air blast for spindle
Auto Lubrication with Alarm
Automated chip removal system with chip conveyors
Halogen work lamp
Large capacity spindle cooler
Remote Handwheel
A/C unit for electrical control cabinets
Hydraulic counterbalance for headstock
Rigid Tapping
